Impact of modelling assumptions in cavitating flow of simplified injector

Here, three-dimensional Reynolds-averaged Navier–Stokes (RANS) simulations are employed for in-nozzle flow modelling. The aim is to evaluate the capabilities and sensitivities of simulating in-nozzle flow phenomena by using homogeneous phase change models. Two commonly used homogeneous models are employed – (i) Homogeneous Equilibrium Model (HEM) and (ii) Homogeneous Relaxation Model (HRM) A simplified nozzle with reference experimental data is modelled in the developing, super cavitation, and hydraulic flip regimes using OpenFOAM. The influence of the inlet boundary condition and turbulence models are investigated. With HEM, three barotropic compressibility models are tested. The research seeks to understand the strengths and limitations of each approach by comparing different sub-models and their interactions with the flow fields and phase change phenomena. Ultimately, this study contributes to a better understanding of how different modelling choices can influence the accuracy and reliability of cavitation simulations using homogeneous phase change models. While the simulations demonstrated reliable predictions for low-order velocity statistics, substantial discrepancies were identified in the prediction of the cavitating region by both homogeneous models. Additionally, the relaxation model predicted only minor cavitation. In contrast, acceptable flow predictions were achieved using different barotropic compressibility models and inlet boundary condition types, as well as most RANS turbulence models, where the RNG k-ɛ model deviated more from the other turbulence models. Therefore, the added value of the present study is summarised as: (a) Four different cavitation regimes are simulated with HEM and HRM in a single study. (b) The more comprehensive HRM approach does not produce better velocity or cavitation predictions for a low-speed flow using the default relaxation time. (c) The choice of turbulence model can radically affect the cavitation prediction, in addition to velocity fields. (d) The HEM flow simulation has little sensitivity to the barotropic compressibility model.