Design of Fluoro-Free Surfaces Super-Repellent to Low-Surface-Tension Liquids

Super-liquid-repellent surfaces feature high liquid contact angles and low sliding angles find key applications in anti-fouling and self-cleaning. While repellency for water is easily achieved with hydrocarbon functionalities, repellency for many low-surface-tension liquids (down to 30 mN m⁻¹) still requires perfluoroalkyls (a persistent environmental pollutant and bioaccumulation hazard). Here, the scalable room-temperature synthesis of stochastic nanoparticle surfaces with fluoro-free moieties is investigated. Silicone (dimethyl and monomethyl) and hydrocarbon surface chemistries are benchmarked against perfluoroalkyls, assessed using model low-surface-tension liquids (ethanol–water mixtures). It is discovered that both hydrocarbon- and dimethyl-silicone-based functionalization can achieve super-liquid-repellency down to 40–41 mN m⁻¹ and 32–33 mN m⁻¹, respectively (vs 27–32 mN m⁻¹ for perfluoroalkyls). The dimethyl silicone variant demonstrates superior fluoro-free liquid repellency likely due to its denser dimethyl molecular configuration. It is shown that perfluoroalkyls are not necessary for many real-world scenarios requiring super-liquid-repellency. Effective super-repellency of different surface chemistries against different liquids can be adequately predicted using empirically verified phase diagrams. These findings encourage a liquid-centric design, i.e., tailoring surfaces for target liquid properties. Herein, key guidelines are provided for achieving functional yet sustainably designed super-liquid-repellency.