Electrodeposited PdNi on a Ni rotating disk electrode highly active for glycerol electrooxidation in alkaline conditions

The development of alcohol-based electrolysis to enable the concurrent production of hydrogen with low electricity consumption still faces major challenges in terms of the maximum anodic current density achievable. Whilst noble metals enable a low electrode potential to facilitate alcohol oxidation, the deactivation of the catalyst at higher potentials makes it difficult for the obtained anodic current density to compete with water electrolysis. In this work the effect of significant parameters such as mass transport, glycerol and OH⁻ concentration and electrolyte temperature on the glycerol electrooxidation reaction (GEOR) in alkaline conditions on a bimetallic catalyst PdNi/Ni_RDE (Pd_0.9Ni_0.1) has been studied to discern experimental conditions which maximise achievable anodic current density before deactivation occurs. The ratio of NaOH:glycerol in the electrolyte highly affects the rate of the GEOR. A maximum current density of 793 mA cm⁻² at -0.125 V vs. Hg/HgO through steady state polarisation curves was achieved at a moderate and intermediate rotation rate of 500 RPM in a 2 M NaOH and 1 M glycerol (ratio of 2) electrolyte at 80 °C. Shown here is a method of catalyst reactivation for enabling the long-term use of the PdNi/Ni_RDE for electrolysis at optimal conditions for extended periods of time (3 h at 300 mA cm⁻² and 10 h at 100 mA cm⁻²). Through scanning electron microscopy (SEM), X-ray photon electron spectroscopy (XPS) and X-ray diffraction (XRD) it is shown that the electrodeposition of Pd and Ni forms an alloy and that after 10 h of electrolysis the catalyst has chemical and structural stability. This study provides details on parameters significant to the maximising of the GEOR current density and the minimising of the debilitating effect that deactivation has on noble metal based electrocatalysts for the GEOR.